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We are a specialised optical polycarbonate manufacturer, and we produce anti‑fog inserts exclusively as a custom OEM solution. Every insert is manufactured according to your exact specifications – from overall shape and thickness to the type of mounting system (screw‑fix with silicone seal or adhesive‑backed) and coating requirements. Our inserts are designed to be a replaceable fog‑free layer that fits seamlessly onto your face shields, helmet visors, or safety goggles. Because we produce only what you order, we maintain zero finished‑goods inventory – ensuring complete flexibility, reduced waste, and competitive pricing for volume production.
| Parameter | Our Capability |
| Material | Opticalgrade polycarbonate (also available with UVblocking) |
| Thickness | From 0.5 mm to 2 mm – we cut to your spec |
| Shape | Any custom contour – straight, curved, multiradius (from your CAD) |
| AntiFog Coating | Permanent hydrophilic coating (contact angle < 10°) – available on one or both sides |
| Optional Treatments | Antiscratch hard coating, antiglare, antistatic, custom tint |
| Performance | Light transmission ≥ 89% (clear); haze < 2% |
| Certifications | ISO 9001:2015; we can provide test reports per your requested standards |
FAQ
Q1: Do you have standard stock anti‑fog inserts?
No, we manufacture exclusively to customer specifications. Every insert is made according to your drawing and requirements – we carry no finished‑goods inventory.
Q2: What information do I need to provide for a quote?
A 2D/3D drawing (DXF, DWG, STEP, IGES) with dimensions, thickness, mounting type (screw‑fix with silicone or adhesive‑backed), coating side(s), and estimated quantity. If you don’t have a drawing, we can work from a physical sample.
Q3: What mounting options can you produce?
We can produce both types: (1) with a pre‑applied silicone bead seal and mounting holes for screws/pins, and (2) with pressure‑sensitive adhesive tape (peel‑and‑stick). You choose the one that fits your design.
Q4: What is the minimum order quantity?
We have no fixed MOQ – we can start with a prototype batch of 50–100 pieces and scale up according to your volume needs.
Q5: How long does it take to get samples?
Typically 5‑10 working days after drawing approval, depending on complexity.
Q6: Can you apply the anti‑fog coating on both sides?
Yes, we offer single‑side or double‑side coating as per your specification.
Q7: Do you provide test reports for the anti‑fog performance?
Yes, we provide comprehensive test data including contact angle, light transmission, haze, and fog‑time per your requested test method (e.g., ASTM D1003, SABIC method).
Q8: Can you handle large‑scale production?
Absolutely. Our production capacity supports orders from hundreds to hundreds of thousands of pieces per month.